Modeling and analysis of engaging process of automated mechanical transmissions

摘要

In automated mechanical transmissions, engaging sleeve with clutch gear causes the switches of mechanical coupling modes of engaging-related parts, and impacts may happen to make the part speeds have discrete transitions during the engaging. The two characters make the engaging process exhibit both continuity and discreteness. The aim of the paper is to develop a high-fidelity model to capture the trajectories of the parts in the transmission. We treat the engaging as a two-phase process-sleeve first interacting with synchro ring and then with clutch gear. The part movements under a certain constraint are governed by multibody dynamics, and the speed jumps caused by impacts are described using the Poisson coefficient of restitution. To couple the continuous evolutions and discrete transitions of the states, a hybrid automaton model is developed. This model allows for the characteristic analysis of the engaging process with multiple interaction cases between the engaging-related parts, and it is validated by bench tests. The effects of two key factors-the relative tooth position of sleeve and clutch gear and the shifting force-on engaging duration and impact are studied through numerical simulations.