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Fault Diagnosis of Rotary Parts of a Heavy-Duty Horizontal Lathe Based on Wavelet Packet Transform and Support Vector Machine

机译:基于小波包变换和支持向量机的重型卧式车床旋转部件故障诊断

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摘要

The spindle box is responsible for power transmission, supporting the rotating parts and ensuring the rotary accuracy of the workpiece in the heavy-duty machine tool. Its assembly quality is crucial to ensure the reliable power supply and stable operation of the machine tool in the process of large load and cutting force. Therefore, accurate diagnosis of assembly faults is of great significance for improving assembly efficiency and ensuring outgoing quality. In this paper, the common fault types and characteristics of the spindle box of heavy horizontal lathe are analyzed first, and original vibration signals of various fault types are collected. The wavelet packet is used to decompose the signal into different frequency bands and reconstruct the nodes in the frequency band where the characteristic frequency points are located. Then, the power spectrum analysis is carried out on the reconstructed signal, so that the fault features in the signal can be clearly expressed. The structure of the feature vector used for fault diagnosis is analyzed and the feature vector is extracted from the collected signals. Finally, the intelligent pattern recognition method based on support vector machine is used to classify the fault types. The results show that the method proposed in this paper can quickly and accurately judge the fault types.
机译:主轴箱负责动力传递,支撑旋转零件并确保重型机床中工件的旋转精度。它的装配质量对于在大负载和大切削力的过程中确保可靠的电源供应和机床的稳定运行至关重要。因此,对组装故障进行准确的诊断对于提高组装效率,确保输出质量具有重要意义。本文首先分析了重型卧式机床主轴箱的常见故障类型和特点,并收集了各种故障类型的原始振动信号。小波包用于将信号分解为不同的频带,并重构特征频率点所在的频带中的节点。然后,对重构的信号进行功率谱分析,从而可以清楚地表达信号中的故障特征。分析用于故障诊断的特征向量的结构,并从收集的信号中提取特征向量。最后,采用基于支持向量机的智能模式识别方法对故障类型进行分类。结果表明,本文提出的方法可以快速,准确地判断故障类型。

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