METHODOLOGY FOR THE REPAIR OF DAMAGES THAT OCCURRED ON THE WELDED JOINTS AT THE BODY OF GUIDE VANE APPARATUS VANES OF THE VERTICAL KAPLAN TURBINE

摘要

Vertical Kaplan turbines, with nominal power of 178 MW and manufactured in Russia, have been installed in 6 hydroelectric generating units of hydro power plant 'Djerdap 1'. Experimental tests were carried out by non-destructive methods in order to determine the turbine condition during the rehabilitation of the hydro power plant. Lack of root penetration was detected in V40 welded joints between upper and lower sleeves and bodies of guide vane apparatus vanes. Height of the lack of root penetration was in the range between 5 and 15 mm, while the allowable height of the lack of root penetration is 3 mm, according to the technical conditions. The upper sleeves were made of cast steel 25L (in accordance with GOST 977), while lower sleeves were made of steel forging St 25 (in accordance with standards GOST 1050 for chemical composition and GOST 8479 for forgings). Methodology for the repair of non-penetrated welded joints between the sleeves and body of the guide vane apparatus vane was composed taking into account the results of ultrasonic testing. By repair methodology it is necessary to, due to the structural solution and service function of guide vane apparatus vanes, specify a large number of details, consider them carefully and carry them out in order to improve safety, because if some of them get overlooked, underestimated or incorrectly perceived, significant problems in turbine operation may occur. This methodology refers solely to the repair of damaged welded joints between sleeves and bodies of guide vane apparatus vanes.