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Industrial applications of two numerical models in concasting technology

机译:两种数值模型的工业应用兼论兼论

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Solidification and cooling of a continuously cast blank and parallel heating of a crystallizer is, from the viewpoint of thermokinetics, a very complicated problem of non-stationary heat and mass transfer. Nowadays, the solving of such a problem is impossible without numerical models of the temperature field not only for the blank itself, while it is being processed through the whole concasting machine (CCM), but for the crystallizer as well. This process can be described by the Fourier or the Fourier-Kirchhoff equations, which can not be solved exactly. An original three-dimensional (3D) numerical model (the first of the two) of a CCM temperature field had been assembled. This model is able to simulate the temperature field of a CCM as a whole, or any of its parts. Simultaneously, together with the numerical computation, the experimental research and measuring have to take place not only to be confronted with the numerical model, but also to make it more accurate in the course of the process. The second original numerical model for dendritic segregation of elements assesses critical points of blanks from the viewpoint of their increased susceptibility to crack and fissure. In order to apply this model, it is necessary to analyze the heterogeneity of samples of the constituent elements (Mn, Si and others) and impurities (P, S and others) in characteristic places of the solidifying blank. The numerical model, based on measurement results obtained by an electron micro-probe, generates distribution curves showing the dendritic segregation of the analyzed element, together with the distribution coefficients of the elements between the liquid and solid states.
机译:从热动力学的观点来看,结晶器的连续铸造坯料和平行加热的凝固和冷却是非静止热量和传质的非常复杂的问题。如今,这种问题的求解是不可能的,在温度场的数值模型不仅适用于空白本身,而且在整个卷内机(CCM)上也是为结晶器处理的。该过程可以由傅立叶或傅立叶kirchhoff方程描述,这不能完全解决。已经组装了CCM温度场的原始三维(3D)数值(两者中的第一)。该模型能够模拟CCM的整体温度场,或其任何部件。同时,与数值计算一起,实验研究和测量不仅要面对数值模型,而且还可以在过程过程中更准确。从裂缝和裂缝易感性增加的观点来看,元素的第二个原始数值模型评估了空白的关键点。为了应用该模型,有必要在固化坯料的特征位置分析组成元素(Mn,Si和其他)和杂质(P,S和其他)的样品的异质性。基于电子微探针获得的测量结果的数值模型产生分布曲线,其显示分析的元件的树突偏析,以及液体和固态之间的元素的分布系数。

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