A New Approach to Joining Dissimilar Ceramic Oxides for Chemical Sensors

摘要

Conventional joining of dissimilar oxides for sensing electrodes (SE) of chemical sensors has been pivotal to the development of various sensors and is vital to their further development. However, it is shown that the uncertainty (of a fundamental nature) in the properties of dissimilar oxides in SE causes the determination of their sensing characteristics to be ambiguous. Characteristics are different for such controlled parameters as pyrolysis temperature, crystal structure, particle's morphology and size, chemical and phase composition, the coefficient of thermal expansion (CTE), surface architecture, the bulk and surface stoichiometry and type and conductivity of additives. Here, we provide an alternative approach for joining dissimilar metal-oxides for chemical sensors SE. The approach relies on the development of at least one transient liquid oxide phase on the ceramic-SE interface. These results constitute key points relevant to selection oxides for joining, sintering temperatures and heating/cooling temperature rates.