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Mass Production Quality Control of Welds Based on Image Processing and Deep Learning in Safety Components Industry

机译:基于图像加工的焊缝群体生产质量控制及安全部门的深度学习

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In capital goods industry, there are some components that are employed for safety purposes and, due to this fact, partsare subjected to high quality control demands. This is especially relevant for the case of safety components that containwelds because of the inherent complex process and the likelihood of defects appearance. In this context, this workpresents a machine vision system that was employed for replacing costly quality control procedures based on visualinspection. This was possible thanks to the proper design of all the machine vision system components including theimage processing algorithm. As a special feature of the system, it has to be highlighted the low cycle time of theproduction process (<2s), which stablished some requirements on the image processing algorithms. During theinspection system development, the main efforts were concentrated for obtaining a reliable and balanced database ofdefective and non-defective parts images useful to train the classification model. At this respect, the main contributionsconsisted of image analysis software development and visual curation of data. As a result, tailor made filters weredeveloped that allowed together with color information the identification of common flaws, as Lacks of Fusions (LoF).Due to the high amount of inspected samples, a preliminary deep learning based model was developed that includedthese filters with the aim of increasing defect detection accuracy.
机译:在资本商品行业中,有一些用于安全目的的组件,而且由于这一事实,零件受到高质量的控制需求。这与包含的安全组件的情况特别相关焊缝由于固有的复杂过程和缺陷外观的可能性。在这种情况下,这项工作介绍机器视觉系统,用于根据视觉替换昂贵的质量控制程序检查。由于包括所有机器视觉系统组件的适当设计,这是可能的图像处理算法。作为系统的特殊功能,必须强调的是低循环时间生产过程(<2S),它稳定了对图像处理算法的一些要求。在此期间检查系统开发,主要努力集中为获得可靠和平衡的数据库有缺陷和非缺陷的零件图像可用于培训分类模型。在这方面,主要贡献由图像分析软件开发和数据的视觉策策组成。结果,量身定制的过滤器是开发出它与颜色信息一起识别共同缺陷,因为缺乏融合(LOF)。由于检查样本量大,开发了一种基于初步的基于学习的模型这些过滤器的目的是提高缺陷检测精度。

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