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Developments in Low Voltage Power Circuit Breakers: Their Influence on the Design of Shipboard Electrical Distribution Systems

机译:低压功率断路器的发展:对船用配电系统设计的影响

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There is a need for additional electrical power generation and distribution capacity on the next generation of Navy combatant ships. Because of limitations in the continuous and short circuit current ratings of low voltage air circuit breakers (LVACBs), some of these platforms (like DDG Flight Ⅲ) are considering a move to medium voltage generation and distribution. But the perceived limitations in LVACBs can be overcome with the use of existing commercial circuit breakers connected in parallel. Circuit breakers with large continuous current ratings encounter certain electromagnetic phenomena known as "skin effect" and "proximity effect" which lead to very high ohmic losses in large cross-sectional area conductors. For this reason, modern power circuit breakers with ratings over about 3200 A are built almost exclusively using two circuit breaker "modules", joined side-by-side and operated by a common mechanism and pole shaft. This type of modular construction is now used by most circuit breaker manufacturers and has resulted in ACB ratings up to 6300 A (IEC) continuous current rating (de-rated to ~ 4000-5000 A rating in a navy ACB). Such modular ACBs can have short time current ratings up to 130 kA and an interrupting rating of up to 200kA at 508 vac. Although it is technically possible to develop large circuit breakers with higher ratings (using more modules), the lack of a commercial demand makes this unlikely. If ratings above this level are needed (as they are on DDG Flight Ⅲ), the simplest way to achieve this is to electrically parallel two or more complete circuit breakers and open and close them synchronously using external control. This parallel circuit breaker approach has been commonly used in medium voltage applications where the circuit breakers are used with external control relays, but it has never seen widespread commercial application in the low voltage arena. But with appropriate controls, parallel circuit breakers are safe and practical for ratings beyond the range of existing circuit breakers. The use of a low-voltage distribution system at available fault currents up to 200 kA also requires the use of molded case circuit breakers with similar interruption ratings, preferably without the need for fuses. Although not discussed in this paper, such MCCBs are now available commercially and can also be adapted for use on Navy combatant ships.
机译:下一代海军战舰需要额外的发电和配电能力。由于低压空气断路器(LVACB)的连续和短路额定电流的限制,这些平台中的某些平台(如DDG FlightⅢ)正在考虑转向中压发电和配电。但是,使用并联的现有商用断路器可以克服LVACB的明显局限性。具有较大连续电流额定值的断路器会遇到某些电磁现象,这些现象被称为“集肤效应”和“邻近效应”,这会在大横截面积的导体中导致非常高的欧姆损耗。因此,额定功率超过3200 A的现代功率断路器几乎完全是使用两个断路器“模块”建造的,两个断路器“模块”并排连接并由一个公共机构和极轴操作。如今,大多数断路器制造商都使用这种模块化结构,其ACB额定值高达6300 A(IEC)连续电流额定值(海军ACB额定值降低至〜4000-5000 A额定值)。此类模块化ACB在508 vac时的短时额定电流可达130 kA,中断额定值高达200kA。尽管在技术上有可能开发出具有更高额定值的大型断路器(使用更多模块),但是由于缺乏商业需求,这种可能性不大。如果需要高于此级别的额定值(如DDG FlightⅢ中的额定值),最简单的方法是将两个或多个完整的断路器电气并联,并使用外部控制同步打开和闭合它们。这种并联断路器方法已普遍用于断路器与外部控制继电器一起使用的中压应用中,但从未在低压领域广泛应用商业应用。但是,通过适当的控制,并联断路器对于超出现有断路器范围的额定值是安全且实用的。在可用故障电流高达200 kA的情况下使用低压配电系统,还需要使用具有类似中断额定值的塑壳断路器,最好不需要保险丝。尽管本文没有讨论,但这种MCCB现在已经可以在市场上买到,也可以改装用于海军作战舰艇上。

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