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Criteria of design improvement of shaped charges used as oil well perforators

机译:用作油井射孔器的聚能射孔弹的设计改进标准

摘要

In addition to its various military applications, shaped charges have been used in oil industry as an oil well perforator (OWP) to connect oil and gas to their reservoirs. The collapse of the liner material under the explosive load produces a hypervelocity jet capable of achieving a deep penetration tunnel into the rock formation. The achieved penetration depends on the OWP design, which includes the geometry and the material of the explosive and the liner as well as the initiation mode and the casing of the shaped charge. The main purpose of this research is to assess the performance of OWP with different design aspects in terms of its penetration depth into concrete material.This research employed the Autodyn finite difference code to model the behaviour of OWPs in the stages of liner collapse, jet formation and jet penetration. The design parameters of OWPs were studied quantitatively to identify the effect of each individual parameter on the jet characteristics and the jet penetration depth into concrete material according to the API-RP43 standard test configuration. In order to validate the Autodyn jetting analysis, this research compared the jetting simulation results of copper OWP liners with those obtained from flash x-ray measurements while the numerical jet penetration into the laminated concrete target was validated experimentally by the static firing of OWPs. Above-mentioned experiments were designed and performed in this project.The validated hydrocode was implemented in this research to study the effects of the concrete target strength, the liner material and the liner shape on the jet penetration depth into concrete targets.For the target strength, the traditional virtual origin (VO) penetration model was modified to include a strength reduction term based on Johnson’s damage number and the effect of the underground confinement pressure using Drucker-Prager model. The VO analytical model is also implemented in the liner material study to account for the jet density reduction phenomena and its induced reduction of jet penetration capability. The jets obtained from machined copper and zirconium liners and from copper-tungsten powder liner all exhibited the density reduction phenomena. The modified VO model considers the non-uniform distribution of jet density based on the jet profile analysis using Autodyn and the experimental soft recovery for some tested liners. The results lead to a modified VO penetration model including the non-uniform jet density effect.For zirconium liner material, numerical and analytical studies were conducted for different flow velocities and different collapse angles in order to determine the boundaries between the jetting and non-jetting phases and whether a coherent or a non-coherent jet will form. This study indicated that the suggested four different liner shapes (i.e. the conical, the biconical, the hemispherical and the bell) will produce coherent jet when the zirconium is used as OWP liner.The validated Autodyn hydrocode is also used in this thesis to calculate the velocity difference between two neighbouring zirconium jet fragments. The velocity difference is related directly to the breakup time of an OWP jet, and thus, it is calculated for a range of zirconium liners with different liner wall thicknesses. The calculated values of velocity difference gave a clear insight for the breakup time formulae for zirconium jet in terms of the liner thickness and the charge diameter.
机译:除了在军事上的各种应用外,在石油工业中,异型装药还被用作油井射孔器(OWP),以将油气连接到油藏。衬里材料在爆炸载荷下的坍塌产生了超高速射流,该超高速射流能够实现向岩层的深穿透隧道。达到的穿透力取决于OWP设计,该设计包括炸药和衬套的几何形状和材料,以及成形装药的起爆方式和壳体。这项研究的主要目的是评估OWP在不同设计方面对混凝土材料的渗透深度的性能。该研究采用Autodyn有限差分代码来模拟OWP在衬砌塌陷,射流形成阶段的行为。和喷气机穿透力。根据API-RP43标准测试配置,对OWP的设计参数进行了定量研究,以确定每个单独的参数对射流特性和射流渗入混凝土材料的深度的影响。为了验证Autodyn喷射分析,该研究将铜制OWP衬里的喷射模拟结果与通过闪光X射线测量获得的模拟结果进行了比较,同时通过对OWP的静态燃烧实验验证了数值射流渗透到层状混凝土靶中的效果。在本项目中设计并执行了上述实验。在本研究中,通过验证的水密代码来研究混凝土目标强度,衬里材料和衬里形状对射入混凝土目标的射流深度的影响。 ,对传统的虚拟起源(VO)渗透模型进行了修改,以包括基于Johnson的损伤数和使用Drucker-Prager模型的地下约束压力影响的强度折减项。在衬里材料研究中还采用了VO分析模型,以说明射流密度降低现象及其引起的射流穿透能力降低。从机加工的铜和锆衬里以及从铜钨粉末衬里获得的射流都表现出密度降低的现象。修改后的VO模型基于使用Autodyn进行的射流剖面分析以及某些测试衬管的实验软恢复,考虑了射流密度的不均匀分布。结果导致修正后的VO渗透模型包括非均匀的射流密度效应。对于锆衬里材料,对不同的流速和不同的塌陷角进行了数值和分析研究,以确定了射流与非射流之间的边界。相以及是否会形成相干或不相干的射流。这项研究表明,当锆用作OWP衬里时,建议的四种不同的衬里形状(即圆锥形,双圆锥形,半球形和钟形)将产生相干射流。本文还使用经过验证的Autodyn液压代码来计算两个相邻的锆射流碎片之间的速度差。速度差与OWP射流的破裂时间直接相关,因此,它是针对具有不同衬里壁厚的一系列锆衬里计算得出的。速度差的计算值从衬里厚度和装料直径的角度清楚地了解了锆射流的破裂时间公式。

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