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Prarancangan Pabrik High Fructose Syrup (HFS) dari Tepung Tapioka Kapasitas Produksi 100.000 Ton/Tahun

机译:木薯粉高果糖浆厂的初步设计,年产能为100,000吨

摘要

High Fructose Syrup factory was designed with a capacity of 100,000 tons/year. The raw material used is Tapioca Starch. The factory is planned to set up in areas of Lampung, in 2016 and began operations in 2019. High Fructose Syrup widely used in the food industry, such as candy bars, canning fruits, jelly, industrial manufacturing of ice creams, the drinks industry, cyclamate, saccharin, and the food industry as a substitute for cane sugar (sucrose).udHigh Fructose Syrup is made through a process of hydrolysis using an enzyme catalyst. The enzyme will break down molecules sago starch and convert it into glucose. Then glucose is converted to fructose through isomerization process with a enzyme glukoisomerase at a temperature range of 40-60°C and a pressure of 1 atm in flow stirred tank reactor (RATB). Isomerization 50% will produce 42% fructose syrup. Tapioca Starch feedstock requirements as much 80409.369 tons/year, CaCl2 as much as 25.074 tons/year, α-amylase as much as 52.183 tons/year, Glucoamylase as much as 1,753 tons/year, as many as 3,347 HCl, MgSO4 as much as 12.445, NaOH as much as 0.0016 tons/year, Glukoisomerase 10.241 tons/year, Polystyrenephosponate as much as 0.0048 and 1.6203 polyamine epoxy tons/year.udThe results of the economic analysis of the design of High Fructose Syrup factory acquired total capital investment (TCI) Rp 808,328,560,707.00 and total costs of production (Production Cost) Rp 1206567763200.00. From the results of feasibility analysis was obtained a return on investment (ROI) before taxes 34.81%, and 24.37% after tax. Pay Out Time (POT) before taxes of 2.23 years and 2.91 years after tax. Break Even Point (BEP) 42.82%, Shut Down Point (SDP) 21.47% and the Discounted Cash Flow (DCF) 32.22%. Based on the evaluation of the above, the High Fructose Syrup factory with a a capacity of 100,000 tons/year is considered feasible founded, because it meets the standard requirements for the establishment of a factory.
机译:高果糖糖浆厂的设计产能为100,000吨/年。使用的原料是木薯淀粉。该工厂计划于2016年在楠榜地区成立,并于2019年开始运营。高果糖糖浆广泛用于食品工业,如直板糖,水果罐头,果冻,冰淇淋的工业制造,饮料行业,甜蜜素,糖精和食品工业可替代蔗糖(蔗糖)。 ud高果糖糖浆是通过使用酶催化剂的水解过程制得的。该酶将分解西米淀粉分子并将其转化为葡萄糖。然后在流式搅拌釜反应器(RATB)中,在温度范围为40-60°C,压力为1 atm的条件下,通过葡糖异构酶进行异构化,将葡萄糖转化为果糖。 50%的异构化将产生42%的果糖糖浆。木薯淀粉原料需求量高达80409.369吨/年,CaCl2高达25.074吨/年,α-淀粉酶高达52.183吨/年,葡糖淀粉酶高达1,753吨/年,多达3,347 HCl,MgSO4多达高果糖糖浆厂设计的经济分析结果获得了总资本投资(12.445,NaOH高达0.0016吨/年,葡糖异构酶10.241吨/年,聚苯乙烯膦酸酯高达0.0048和1.6203聚胺环氧吨/年。 Tp 808,328,560,707.00 Rp和总生产成本(生产成本)Rp 1206567763200.00。从可行性分析的结果中,得出税前投资回报率为34.81%,税后投资回报率为24.37%。税前支付时间(POT)为2.23年和税后2.91年。收支平衡点(BEP)为42.82%,停机点(SDP)为21.47%,折现现金流(DCF)为32.22%。根据以上评估,可以建立年产10万吨/年的高果糖糖浆工厂,因为它符合建立工厂的标准要求。

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