A full three-factor two-level factorial experimental design method was carried out to investigate the effects of a single factor and their combining actions on weight loss of 304 stainless steels (304 SS). Quantitative analysis was performed to calculate the contribution values of temperature, rotation speed, sulfuric acid concentration, and synergistic actions. In particular, an 8 × 8 matrix was designed for the first time to define variation direction of erosion wear rate by qualitative analysis. The results show that slurry temperature has the most significant influence followed by sulfuric acid concentration. Rotation speed has the smallest effect. The synergies of the parameters all accelerate the weight loss rate, but they exhibit different intensity. This research provides useful guidelines for estimating the effects of environmental factors and material design in practical engineering application.
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