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Influence of Element Penetration Region on Adhesion and Corrosion Performance of Ni-Base Coatings

机译:元件穿透区域对Ni基涂层粘附性和腐蚀性能的影响

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摘要

In this study, Ni–P/Ni–P–SiC coatings were prepared on pretreated 45 steel substrates by scanning electrodeposition. Prior to the electrodeposition, the substrates were subjected to two types of pretreatments: polishing and sandblasting. The 3D morphology of the pretreated substrates was characterized by laser scanning confocal microscopy. The micromorphology and section morphology of the coating surface were characterized by field emission scanning electron microscopy. The section element composition was characterized using an EDS energy spectrum analyzer. The adhesion and corrosion resistance of 15 coatings were analyzed using an automatic scratch tester and CS350 electrochemical workstation. The results showed the presence of an element penetration region between the coating and the substrate. The sandblasting pretreatment and SiC nanoparticle addition helped widen the penetration region of the elements. The Ni–P–SiC coating prepared by scanning electrodeposition on the sandblasted substrate exhibited the thickest penetration region, up to 28.39 µm. A scratch test conducted on this coating showed that it exhibits the best adhesion force, up to 36.5 N. In electrochemical corrosion experiments, its corrosion potential was found to be the highest, reaching −0.30 V, and the corrosion current density was the lowest, reaching 8.45 × 10−7 A·cm−2. The presence of the element penetration region increased the coating adhesion and improved the corrosion resistance.
机译:在该研究中,通过扫描电沉积在预处理的45钢基材上制备Ni-P / Ni-P-SiC涂层。在电沉积之前,对基材进行两种类型的预处理:抛光和喷砂。通过激光扫描共聚焦显微镜表征预处理基底的3D形态。涂层表面的微晶和段形态通过现场发射扫描电子显微镜表征。使用EDS能谱分析仪表征部分元素组合物。使用自动划痕测试仪和CS350电化学工作站分析了15涂层的粘附性和耐腐蚀性。结果表明,涂​​层和基材之间的元素穿透区域存在。喷砂预处理和SiC纳米粒子添加有助于扩大元素的渗透区域。通过扫描电沉积在喷砂基板上制备的Ni-P-SiC涂层表现出较厚的渗透区域,高达28.39μm。在该涂层上进行的划痕试验表明,在电化学腐蚀实验中表现出最佳的粘合力,最高可达36.5 n。发现其腐蚀电位最高,达到-0.30V,腐蚀电流密度最低,达到8.45×10-7 A·CM-2。元件穿透区域的存在增加了涂层粘附性并提高了耐腐蚀性。

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