Investigation of Foaming During Nuclear Defense-Waste Solidification by Electric Melting

摘要

To determine the cause of foaming, the physical and chemical composition of the glass formers that are added to the waste to produce a borosilicate melt were investigated. It was determined that the glass-forming frit was not the source of the foam-causing gases. Incomplete calcination of the waste, which results in residual hydrates, carbonates and nitrates, and the relatively high carbon and sulfate contents of the waste glass composition were also eliminated as possible sources of the foam. It was finally shown that the oxides of the multivalent ions of manganese and iron that are in the defense waste in high concentrations are the source of the foaming. Nickel oxide is also present in the waste and is suspected of contributing to the foaming. In investigating methods to reduce the foam, the focus was on the chemistry of the materials being processed rather than on the mechanical aspects of the processing equipment to avoid increasing the mechanical complexity of the melter operation. Reducing the waste loading in the host glass from 28 to 14 wt. % produced the most significant reduction in the foam. Of course this did not increase the rate at which waste can be processed. Adding carbonaceous additives or barium metaphosphate to the waste/frit mixture (batch) reduced the foaming somewhat. However, if too much reducing agent was added to the batch, iron-nickel alloys separated from the melt. Likewise, melting the batch in an inert or a reducing atmosphere reduced the foaming but produced a heterogeneous product. Finally, initial attempts to control foaming by adding reducing agents to the liquid waste and then spray-calcining it using an inert atomizing gas were not successful. The possibilities for liquid-waste treatment need to be investigated further. (ERA citation 06:010376)