Tool Life Detecting System Using Damage Sensor-Integrated Insert

摘要

In-process tool life detecting system has been developed. In order to detect tool life, we monitored breakage of an electrical conductive thin film band of titanium nitride (TiN) on flank faces of a ceramic insert that was an insulation material. The conductive band was parallel to the cutting edge and was broken by fracture of the cutting edge or excessive tool wear. A coil and a capacitor were connected in series to the band on an insert to make a series resonance circuit in a tool holder for turning, or in an arbor for face milling. A detecting coil with high frequency oscillator was coupled to the coil in the holder/arbor electromagnetically. An electromagnetic mduction between two coils was used to take the signal from the insert. The system developed in this study showed good stability against electric noises radiated from electrical devices of machine tools.