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Study on Clearance Optimization of All-metal Screw Pumps: Experiment and Simulation

机译:全金属螺杆泵间隙优化研究:实验与仿真

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摘要

Since Moineau developed the single-screw hydraulic machinery theory in the 1930 s, single-screw hydraulic machinery pumps and screw motors have been widely applied in the petroleum and chemical areas [1-2|. Ranked as the third artificial lift method, the screw pump has its unique advantages used for lifting heavy oil reservoirs. Conventional screw pumps consist of rubber bushings and metal rotors, which are mainly applied in cold production and lifting of heavy oils or other viscous liquids [3].In recent years, with the deepening development of ultra-heavy and super-heavy oils, thermal recovery methods of SAGD and CSS steam injections are widely used. Since conventional rubber screw pumps cannot tolerate more than 160°C, they are not suitable for thermal recovery wells. For these kinds of oil wells, TOTAL and PCM companies used the all-metal screw pumps lift method in two wells in the Joslyn oilfield in Alberta for field tests. The API gravity of the crude oil in the oil field is 8° and the 0(1 viscosity is 1.7X106 MPa-s at reservoir conditions [4]. Until the year 2011, a total of 100 all-metal screw pumps have been deployed worldwide in various applications with average run time over two years"[5-7].
机译:自从Moineau在1930年代发展了单螺杆液压机械理论以来,单螺杆液压机械泵和螺杆电动机已广泛应用于石油和化工领域[1-2 |。螺旋泵被誉为第三种人工举升方法,具有用于举升重油层的独特优势。传统的螺杆泵由橡胶衬套和金属转子组成,主要用于冷油生产和重油或其他粘性液体的起吊[3]。近年来,随着超重油和超重油的不断深入发展, SAGD和CSS蒸汽注入的回收方法被广泛使用。由于常规的橡胶螺杆泵不能承受超过160°C的温度,因此它们不适用于热采井。对于这类油井,TOTAL和PCM公司在艾伯塔省乔斯林油田的两口井中使用了全金属螺杆泵举升方法进行现场测试。油田原油的API比重为8°,油藏条件下的0(1粘度为1.7X106 MPa-s [4]。截止2011年,共部署了100台全金属螺杆泵。全球范围内各种应用的平均运行时间超过两年” [5-7]。

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