An axisymmetrical unit cell model was used to represent a bimodal Al alloy that was composed of both nano-grained (NG) and coarse-grained (CG) aluminum. Effects of microstructural and materials parameters on tensile properties of bimodal Al alloy were investigated by finite element method (FEM). The parameters analyzed included aspect ratios of CG Al and the unit cell, volume fraction of CG Al (VFCG), and yield strength and strain hardening exponent of CG Al. Aspect ratios of CG Al and the unit cell have no significant influence on tensile stress-strain response of the bimodal Al alloy. This phenomenon derives from the similarity in elastic modulus and coeffcient of thermal expansion between CG Al and NG Al. Conversely, tensile properties of bimodal Al alloy are extremely sensitive to VFCG, yield strength and strain hardening exponent of CG Al. Specifically, as VFCG increases, both yield strength and ultimate tensile strength (UTS) of the bimodal Al alloy decreases, while uniform strain of bimodal Al alloy increases. In addition, an increase in yield strength of CG Al results in an increase in both yield stress and UTS of bimodal Al alloy and a decrease in uniform strain of bimodal Al alloy. The lower capability in lowering the increase of stress concentration in NG Al due to a higher yield strength of CG Al causes the lower uniform strain of the bimodal Al alloy. When strain hardening exponent of CG Al increases, 0.2% yield stress, UTS, and uniform strain of the bimodal Al alloy increases. This can be attributed to the increased work-hardening ability of CG Al with a higher strain hardening exponent.
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