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A study on frequency domain mathematics model of arc welding reverse converter

         

摘要

Arc welding converter (AWC) power source is a nonlinear and discrete abnormal system. It is difficult to get the accurate analytic solution in theory. In this paper, an average state equation of the system is established by means of state space analysis method. The mathematics model of the reverse converter is gotten after the average equation of the system is linearized. The model is a two ranks oscillation link. With the parameters of the AWC, when the condition of (1/RC) 2 >>4/LC is available, the mathematics model may be simplified to a serial structure which includes a integral link and a one rank inertia link. On the basis of this, it can be analyzed and rectified in frequency domain, then some groups of reality rectification parameters are gotten around the theory rectification parameters. These groups of parameters are taken to do the resistance load experiment and welding technology experiment. The result of experiment accords with the theory analysis result. This paper also provides some practical analysis of the model under the large signal process such as the sudden opening of the load, short circuit, turning on and turning off the machine. The result of the research shows that the power source system of AWC can be analyzed and rectified by the frequency domain analysis method in the engineering. The deduced mathematics model of small signal average frequency domain shows the basic characteristics of the system, and the structure parameters of the system is formed by R, L, C and switching ratio D. The model is very simple and clear, and it can be used to analyze and design the power source system of AWC and it can also be used to direct the regulation for dynamic characteristics of the system.

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