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Production of chitosan-based non-woven membranes using the electrospinning process.

机译:使用静电纺丝工艺生产基于壳聚糖的非织造膜。

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摘要

Chitosan is a modified natural polymer mainly produced from chitin, one of the most abundant organic materials in the world. Highly porous chitosan mats present the specific physicochemical properties of the base material and also benefit from the physical characteristics of nanoporous membranes. Electrospinning is a novel technique developed long time ago and revisited recently that can generate polymeric fibers with nanometric size.;The ultimate purpose of this work is to fabricate microporous non-woven chitosan membranes for wound healing dressings and heavy metal ion removal from drinking water. In this dissertation, two approaches have been utilized to prepare chitosan-based nanofibers; blending and co-axial electrospinning of chitosan solution with a readily electrospinnable solution, i.e. an aqueous solution of polyethylene oxide (PEO).;Consequently, understanding the phase behavior and miscibility of aqueous acidic solutions of chitosan and PEO and their blends is of crucial importance, as any phase separation occurring during the electrospinning process greatly changes the morphology and physico-mechanical properties of the final products.;First we employed the rheological approach on a well-known aqueous PEO solution to develop the experimental protocol. By comparing these critical points with that obtained from other experimental techniques, we showed that rheological measurements can sensitively detect early stages of phase separation. Subsequently the method was applied to 50 wt% aqueous acetic acid solutions of PEO, chitosan and their blends at different ratios. These solutions showed a lower critical solution temperature (LCST) phase diagram that is attributed to the existence of hydrogen bonds between active groups on chitosan and PEO backbone and the solvent. Critical decomposition temperatures for binodal and spinodal points were estimated from isochronal temperature sweep experiments. The obtained binodal temperatures confirmed that chitosan/PEO solutions are miscible and stable at moderate temperatures and phase separate at higher temperatures of 60-75 °C.;Then, we intended to obtain a thorough understanding of chitosan/PEO solution properties that lead to a successful electrospinning process, i.e. continuous and stable, and which produces defect free uniform beadless nanofibers. The effect of blend composition and acetic acid concentration on properties such as surface tension and conductivity and, ultimately, on electrospinnability were investigated. A highly deacetylated chitosan (DDA=97.5 %) in 50% acetic acid was used, which is the maximum deacetylated chitosan grade that has been reported for the preparation of electrospun chitosan-based nanofibers. The rheological characteristics of the chitosan/PEO solutions as a controlling parameter in the electrospinning process were examined and their relationships to electrospinnability presented. As we showed that chitosan/PEO solutions are miscible and stable at moderate temperatures, a modified electrospinning set up to electrospin at temperatures of 25-70 °C was designed to achieve content as high as 90 wt% of chitosan in beadless chitosan/PEO nanofibers of 60-80 nm in diameter. It was also found that increasing chitosan/PEO ratio from 50/50 to 90/10 led to a remarkable diameter reduction from 123 to 63 nm at room temperature.;Additionally, we found that moderate process temperatures help to stabilize the electrospinning process of these solutions and produce beadless nanofibers. However, at higher temperatures, the electrospun jet became unstable and beaded fiber morphology was obtained. This phenomena occurs closely at the temperature range of phase separation, previously determined by rheology studies. Therefore, temperature-induced phase separation of these solutions is considered as the reason for that observation. On the other hand, an FTIR study at room temperature on cast films and nanofibers of chitosan/PEO blends at room temperature showed the presence of hydrogen bonding interactions between chitosan and PEO that could be an another indication of miscibility between these two polymers in solution at moderate temperatures.;Finally, in order to remove the blending step, reducing the amount of chitosan used and also to put chitosan right on the outer surface of the nanofibers for further related applications, a co-axial electrospinning technique was employed. By using a one-step co-axial electrospinning process, for the first time core-shell structured PEO-chitosan nanofibers from aqueous solutions were produced in which chitosan is located at the shell (outer layer) and PEO at the core (inner layer). Uniform sized defect-free nanofibers of 100-190 nm diameter were produced. The core-shell nanostructure and existence of chitosan on the shell layer were confirmed by TEM images obtained before and after washing the PEO content with water. The presence of chitosan on the surface of the composite nanofibers was further supported by XPS studies. Bulk and local compositional analysis is performed by thermal gravimetry (TGA) and Fourier transform infrared spectroscopy (FTIR) techniques, respectively, to examine the homogeneity of the nanofibers. Additionally, it was shown that hollow chitosan nanofibers could be obtained by PEO washing of the co-axial PEO/chitosan nanofibers, which could also be of great interest in applications such as blood purification in hemodialysis.
机译:壳聚糖是一种主要由几丁质生产的改性天然聚合物,几丁质是世界上最丰富的有机材料之一。高度多孔的壳聚糖垫呈现出基材的特定物理化学特性,并且还受益于纳米多孔膜的物理特性。电纺丝是很久以前发展起来的一种新技术,最近又被重新使用,它可以生成纳米尺寸的聚合物纤维。这项工作的最终目的是制造用于伤口愈合敷料和从饮用水中去除重金属离子的微孔非织造壳聚糖膜。本文采用两种方法制备基于壳聚糖的纳米纤维。将壳聚糖溶液与易电纺溶液(即聚环氧乙烷水溶液(PEO))进行共混和同轴静电纺丝;因此,了解壳聚糖和PEO酸性水溶液及其混合物的相行为和混溶性至关重要,因为在静电纺丝过程中发生的任何相分离都会极大地改变最终产品的形貌和物理机械性能。首先,我们在著名的PEO水溶液上采用流变方法来开发实验方案。通过将这些临界点与从其他实验技术获得的临界点进行比较,我们显示出流变学测量可以灵敏地检测出相分离的早期阶段。随后将该方法以不同的比例应用于50%(重量)的PEO,壳聚糖及其混合物的乙酸水溶液中。这些溶液显示出较低的临界溶液温度(LCST)相图,这归因于壳聚糖和PEO主链上的活性基团与溶剂之间存在氢键。从等时温度扫描实验估计了双节点和旋节点的临界分解温度。所获得的二进位温度证实壳聚糖/ PEO溶液在中等温度下可混溶且稳定,并且在60-75°C的较高温度下会发生相分离;然后,我们打算对壳聚糖/ PEO溶液的性能有透彻的了解成功的静电纺丝工艺,即连续且稳定,可产生无缺陷的均匀无珠纳米纤维。研究了共混物组成和乙酸浓度对性能(如表面张力和电导率)以及最终对电纺丝性的影响。使用了在50%乙酸中的高度脱乙酰化的壳聚糖(DDA = 97.5%),这是制备静电纺丝基于壳聚糖的纳米纤维所报道的最大脱乙酰化壳聚糖等级。研究了壳聚糖/ PEO溶液在电纺过程中作为控制参数的流变特性,并提出了它们与电纺性的关系。正如我们显示的那样,壳聚糖/ PEO溶液在中等温度下可溶混并稳定,因此设计了一种改良的电纺丝装置,可在25-70°C的温度下静电纺丝,以实现无珠壳聚糖/ PEO纳米纤维中壳聚糖的含量高达90 wt%。直径为60-80 nm。还发现,将壳聚糖/ PEO比从50/50增加到90/10导致室温下的显着直径从123 nm减小到63 nm .;此外,我们发现适当的工艺温度有助于稳定这些工艺的电纺丝工艺解决方案并生产无珠纳米纤维。然而,在更高的温度下,电纺射流变得不稳定,并且获得了串珠的纤维形态。这种现象在先前由流变学研究确定的相分离温度范围内紧密发生。因此,这些溶液的温度诱导相分离被认为是该观察的原因。另一方面,室温下对壳聚糖/ PEO共混物的流延薄膜和纳米纤维进行的FTIR研究表明,壳聚糖和PEO之间存在氢键相互作用,这可能是这两种聚合物在溶液中的互溶性的另一个指标。最后,为了消除共混步骤,减少壳聚糖的使用量,并将壳聚糖直接置于纳米纤维的外表面上以用于进一步的相关应用,采用了同轴电纺丝技术。通过使用一步同轴电纺丝工艺,这是第一次由水溶液制备核-壳结构的PEO-壳聚糖纳米纤维,其中壳聚糖位于壳(外层),而PEO位于核(内层)。产生了直径为100-190 nm的均一尺寸的无缺陷纳米纤维。通过用水洗涤PEO含量之前和之后获得的TEM图像证实了核-壳纳米结构和壳层上壳聚糖的存在。 XPS研究进一步支持了复合纳米纤维表面上壳聚糖的存在。分别通过热重分析(TGA)和傅里叶变换红外光谱(FTIR)技术进行本体和局部成分分析,以检查纳米纤维的均匀性。另外,已经表明,通过PEO洗涤同轴的PEO /壳聚糖纳米纤维可以得到中空的壳聚糖纳米纤维,这在诸如血液透析中的血液净化的应用中也可能引起极大兴趣。

著录项

  • 作者

    Pakravan Lonbani, Mehdi.;

  • 作者单位

    Ecole Polytechnique, Montreal (Canada).;

  • 授予单位 Ecole Polytechnique, Montreal (Canada).;
  • 学科 Engineering Chemical.;Engineering Materials Science.;Plastics Technology.
  • 学位 Ph.D.
  • 年度 2012
  • 页码 152 p.
  • 总页数 152
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

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