Formability of Paperboard during Deep-Drawing with Local Steam Application

摘要

The use of paperboard can significantly improve the environmental compatibility of everyday products such as packages. Nevertheless, most packages are currently made of plastics, since the three-dimensional shaping of paperboard is possible only to a limited extent. In order to increase the forming possibilities, deep drawing of cardboard has been intensively investigated for more than a decade. An improvement with regard to increased forming limits has been achieved by heating of the tool parts, which leads to a softening of paperboard constituents such as lignin. A further approach is the moistening of the samples, whereby the hydrogen bonds between the fibers are weakened and as a result an increase of the formability. It is expected that a combination of both parameter approaches will result in a significant increase in the forming capacity and in the shape accuracy. For this reason, a new tool concept is introduced within the scope of this work which makes it possible to moisten samples during the deep drawing process by means of steam supply. The conducted investigations show that spring-back in the preferred fiber direction can be reduced by 38%. Orthogonal to the preferred fiber direction a reduction of spring back of up to 79% is determined, which corresponds to a perfect shape. Moreover, it was determined that the steam duration and the initial moisture content have an influence on the final shape. In addition to the increased dimensional accuracy, an optimized wrinkle compression compared to conventional deep drawing is found. According to the results, it can be summarized that a steam application in the deep drawing of paperboard significantly improves the part quality.