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PERFORMANCE ANALYSIS OF GAS-EXPANDED LUBRICANTS IN A HYBRID BEARING USING COMPUTATIONAL FLUID DYNAMICS

机译:应用计算流体力学分析混合轴承中气体扩展润滑剂的性能

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Gas-expanded lubricants (GELs), tunable mixtures of synthetic oil and dissolved carbon dioxide, have been previously shown to potentially increase bearing efficiency, rotordynamic control, and long-term reliability in flooded journal bearings by controlling the properties of the lubricant in real time. Previous experimental work has established the properties of these mixtures and multiple numerical studies have predicted that GELs stand to increase the performance of flooded bearings by reducing bearing power losses and operating temperatures while also providing control over bearing stiffness and damping properties. However, to date all previous analytical studies have utilized Reynolds equation-based approaches while assuming a single-phase mixture under high-ambient pressure conditions. The potential implications of multi-phase behavior could be significant to bearing performance, therefore a more detailed study of alternative operating conditions that may include multi-phase behavior is necessary to better understanding the full potential of GELs and their effects on bearing performance. In this work, the performance of GELs in a fixed geometry journal bearing were evaluated to examine the effects of these lubricants on the fluid and bearing dynamics of the system under varying operating conditions. The bearing considered for this study was a hybrid hydrodynamic-hydrostatic bearing to allow for the study of various lubricant supply and operating conditions. A computational fluid dynamics (CFD)-based approach allowed for a detailed evaluation of the lubricant injection pathway, the flow of fluid throughout the bearing geometry, thermal behavior, and the collection of the lubricant as it exits the bearing. This also allowed for the study of the effects of the lubricant behavior on overall bearing performance.
机译:气体膨胀润滑剂(GEL)是合成油和溶解二氧化碳的可调混合物,先前已显示出可以通过实时控制润滑剂的性能来潜在地提高轴承效率,转子动力控制和溢流轴颈轴承的长期可靠性。 。先前的实验工作已经确定了这些混合物的性能,多项数值研究预测,GEL可以通过减少轴承功率损耗和工作温度来提高淹没轴承的性能,同时还可以控制轴承的刚度和阻尼特性。但是,迄今为止,所有以前的分析研究都采用了基于雷诺方程的方法,同时假设在高环境压力条件下为单相混合物。多相行为的潜在影响可能对轴承性能具有重要意义,因此有必要对可能包括多相行为的替代运行条件进行更详细的研究,以更好地了解GEL的全部潜力及其对轴承性能的影响。在这项工作中,对固定几何轴颈轴承中GEL的性能进行了评估,以检查这些润滑剂在变化的工作条件下对系统的流体和轴承动力学的影响。本研究中考虑的轴承是一种混合液动静压轴承,可用于研究各种润滑剂的供应和运行条件。基于计算流体动力学(CFD)的方法可以对润滑剂注入路径,整个轴承几何形状中的流体流动,热行为以及离开轴承时的润滑剂收集情况进行详细评估。这也允许研究润滑剂行为对整体轴承性能的影响。

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