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Numerical Simulation of Backward Film Cooling with Fan-Shaped Holes

机译:扇形孔向后冷却的数值模拟

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The thermal efficiency of a gas turbine is largely dependent on the turbine inlet temperature (TIT). Modern gas turbines may operate at temperatures as high as 2000K, which is higher than the melting point of the material in use. Hence, thermal protection of gas turbine hot components is a big challenge. Film cooling is the most common cooling technique adopted in this application. In film cooling, coolant is injected at discrete locations along the metal surface, which forms a layer of cool air immediately over the hot surface, thus, protecting it from direct contact with hot mainstream air. The cooling is strong along the centerline of the hole in the downstream region and rapidly decreases over the span-wise direction. The distributed cooling can result in large thermal gradients, inducing thermal stresses in the material. The region with least cooling may lead to a cascade failure of the blade. Film cooling with backward injection holes has been proved to reduce this effect. In the current work, backward coolant injection scheme is explored under fan-shaped holes numerically. Fluent, a commercial CFD software, is used in the current work for numerical simulations. Effects of blowing ratio, injection angle, and turbulence are considered. Numerical results show that fan-shaped holes are better than simple cylindrical holes in terms of both cooling effectiveness and its uniformity. Numerical results are validated with experimental results. The image of temperature fields on cooling surface is captured with an Infrared camera.
机译:燃气涡轮机的热效率在很大程度上取决于涡轮机入口温度(TIT)。现代燃气轮机可以在高达2000K的温度下运行,该温度高于所用材料的熔点。因此,燃气轮机热部件的热保护是一个巨大的挑战。薄膜冷却是该应用中最常用的冷却技术。在薄膜冷却中,冷却剂沿着金属表面在不连续的位置注入,这会在热表面上方立即形成一层冷空气,从而防止其与主流热空气直接接触。冷却在下游区域沿孔的中心线很强,并且在跨度方向上迅速降低。分布式冷却会导致较大的热梯度,从而在材料中产生热应力。冷却最少的区域可能导致叶片级联故障。事实证明,通过向后注入孔进行薄膜冷却可以减少这种影响。在目前的工作中,在扇形孔下对后向冷却剂喷射方案进行了数值研究。 Fluent是一种商用CFD软件,目前用于数值模拟。考虑了吹风比,喷射角度和湍流的影响。数值结果表明,在冷却效率和均匀性方面,扇形孔均优于简单的圆柱孔。数值结果与实验结果进行了验证。冷却表面上的温度场图像是用红外热像仪捕获的。

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