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Load Distribution and Mesh Stiffness Analysis of an Internal-External Bevel Gear Pair in a Pericyclic Drive

机译:周向传动中内外锥齿轮副的载荷分布和啮合刚度分析

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The pericyclic drive is characterized by very high single stage gear ratios (~50:1). This is enabled by nutational motion kinematics, load sharing over many teeth (~10% of teeth), and high power density capabilities. A novel methodology for loaded tooth contact and mesh stiffness analysis of an internal - external straight bevel gear pair, with a difference of 1 or 2 teeth, meshing at small shaft angles (2° - 5°) in this non-conventional transmission is described. A computationally fast algorithm to generate modified external bevel gear with profile and lead crowning was developed to localize bearing contact. Thereafter, an efficient nearest neighbor search algorithm was used to find contact points. Load distribution was calculated by minimizing the total elastic potential energy during meshing. Finite Strip Method (FSM) was applied to accurately calculate tooth deflection for non-standard gears in point contact. Further, maximum bending stress has been formulated as a useful tool for designers by curve fitting the results from several Finite Element (FE) simulations. Results from FE analysis are also used to validate contact stress and gear tooth deflection solutions. The results also show that mesh stiffness variation is small (10 - 15%). Therefore, lower mesh excitation and gear noise can be expected in a Pericyclic drive.
机译:周转驱动器的特点是单级齿轮比非常高(〜50:1)。章动运动学,许多牙齿(约占牙齿的10%)上的负载分担以及高功率密度功能使之成为可能。描述了一种新颖的方法,用于对这种非常规变速器中的内-外直齿锥齿轮副(具有1个或2个齿的差),小轴角(2°-5°)啮合时的载荷齿接触和啮合刚度进行分析。开发了一种计算速度快的算法来生成具有轮廓和导程凸面的改进型外锥齿轮,以定位轴承接触。此后,使用了一种有效的最近邻居搜索算法来查找接触点。通过最小化啮合过程中的总弹性势能来计算载荷分布。应用了有限条法(FSM)来精确计算非标准齿轮点接触的齿偏度。此外,通过对数个有限元(FE)模拟的结果进行曲线拟合,已将最大弯曲应力公式化为设计人员的有用工具。有限元分析的结果也可用于验证接触应力和齿轮偏斜的解决方案。结果还表明,网格刚度变化很小(10-15%)。因此,在周转驱动器中可以预期到更低的啮合激励和齿轮噪声。

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