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Study on Electroplating Technology of Diamond Tools for Machining Hard and Brittle Materials

机译:硬脆材料加工金刚石工具的电镀工艺研究。

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摘要

With the development of the high speed cutting, the ultra precision machining and ultrasonic vibration technique in processing hard and brittle materials , the requirement of cutting tools is becoming higher and higher. As electroplated diamond tools have distinct advantages, such as high adaptability, high durability, long service life and good dimensional stability, the cutting tools are effective and extensive used in grinding hard and brittle materials. In this paper, the coating structure of electroplating diamond tool is described. The electroplating process flow is presented, and the influence of pretreatment on the machining quality is analyzed. Through the experimental research and summary, the reasonable formula of the electrolyte, the electroplating technologic parameters and the suitable sanding method were determined. Meanwhile, the drilling experiment on glass-ceramic shows that the electroplating process can effectively improve the cutting performance of diamond tools. It has laid a good foundation for further improving the quality and efficiency of the machining of hard and brittle materials.
机译:随着高速切削,超精密加工和超声振动技术在硬脆材料加工中的发展,对切削刀具的要求越来越高。由于电镀金刚石工具具有适应性强,耐用性高,使用寿命长和尺寸稳定性好等独特优势,因此切削工具有效且广泛用于磨削坚硬易碎的材料。本文介绍了电镀金刚石工具的涂层结构。介绍了电镀工艺流程,分析了预处理对加工质量的影响。通过实验研究和总结,确定了电解液的合理配方,电镀工艺参数和合适的打磨方法。同时,在微晶玻璃上的钻孔实验表明,电镀工艺可以有效地提高金刚石工具的切削性能。为进一步提高硬脆材料的加工质量和效率奠定了良好的基础。

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