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Effect of Cryogenic Treatment on Retained Austenite and Fatigue Life of Gcrl5 Wheel-Hub Bearing

机译:低温处理对Gcrl5轮毂轴承的残余奥氏体和疲劳寿命的影响

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Research and/or Engineering Questions/Objective There are many domestic enterprises that produce auto-hub bearings in China. But the majority of products are only applied in the after-sale market as the unstable quality of the domestic products can't meet the OEM's requirements. In order to improve fatigue life and dimensional stability of GCr15 steels, the cryogenic treatment was introduced to control the percentage of retained austenite of GCr15 bearing steel. Methodology The correlation between cryogenic treatment parameters and microstructure of the hub-bearing was studied. The percentage of retained austenite after different cryogenic treatments was measured by X-ray diffraction experimental. The equation was established to reveal the relationship between the percentage of retained austenite and cryogenic temperature. Finally, the fatigue life was performed by strengthen test according to JB/T 50013-2000 test rules of life and reliability of rolling bearings. Results After cryogenically treated in -40, -80, -120, -160, -196 °C chamber for 2 h, the investigation revealed that the retained austenite of the specimen surface is with proportional to the temperature decrease of deep cryogenic treatment. The specimens possess the maximum hardness and the minimum impact toughness during keeping at -80 °C deep cryogenic treatment temperature. Limitations of this study This study work has verified that the cryogenic treatment can improve the fatigue life and dimensional stability of wheel hub bearing. In order to obtain broader application and promotion, it requires further investigation on the characteristic properties of cryogenic treatment to be applied to other automotive bearings and other kinds of parts. What does the paper offer that is new in the field in comparison to other works of the author Since the mechanism of cryogenic treatment is not yet to be understood very well, So in general cryogenic treatment is still in the dormant level at present. In this study, we focus on investigating the mechanism and optimizing parameters of cryogenic treatment to improve the fatigue life of wheel-hub bearing. Conclusion The test results indicate the cryogenic treatment can improve the fatigue life of DAC 4007040 hub bearing, which runs 39.537 million revolutions, Re = 99.22 % by optimizing cryogenic treatment. In the same load conditions, the fatigue life of DAC 4007040 hub bearing subjected to conventional heat treatment is only 21.79 million revolutions in average, Re = 96.7 %.
机译:研究和/或工程问题/目的中国有许多生产汽车轮毂轴承的国内企业。但由于国内产品质量不稳定,无法满足OEM的要求,因此大多数产品仅用于售后市场。为了提高GCr15钢的疲劳寿命和尺寸稳定性,采用低温处理来控制GCr15轴承钢的残余奥氏体百分比。方法学研究了低温处理参数与轮毂轴承微观结构之间的相关性。通过X射线衍射实验测量在不同的低温处理之后残留的奥氏体的百分比。建立该方程式以揭示残余奥氏体百分比与低温温度之间的关系。最终,疲劳寿命根据JB / T 50013-2000滚动轴承的寿命和可靠性试验规则通过强化试验进行。结果在-40,-80,-120,-160,-196°C的腔室中进行了2h的低温处理后,研究发现,样品表面残留的奥氏体与深冷处理的温度降低成正比。样品在-80°C的深低温处理温度下保持最大的硬度和最小的冲击韧性。这项研究的局限性这项研究工作已经证明,低温处理可以改善轮毂轴承的疲劳寿命和尺寸稳定性。为了获得更广泛的应用和推广,需要对低温处理的特性进行进一步研究,以应用于其他汽车轴承和其他类型的零件。与作者的其他著作相比,本文提供了该领域中的新内容。由于尚未很好地了解低温处理的机理,因此,总体而言,目前低温处理仍处于休眠状态。在这项研究中,我们专注于研究低温处理的机理和优化参数,以提高轮毂轴承的疲劳寿命。结论测试结果表明,通过优化低温处理,低温处理可以改善DAC 4007040轮毂轴承的疲劳寿命,该轴承可运行3953.7万转,Re = 99.22%。在相同的负载条件下,经过常规热处理的DAC 4007040轮毂轴承的疲劳寿命平均仅为2179万转,Re = 96.7%。

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