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Design and Analysis of Shrink and Press Fit Joints

机译:压接接头的设计与分析

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Pulsed Power experiments under way at Los Alamos National Labs use short pulses (<5 μsec) of high current (>10~7 amps) to create a large magnetic force on the cylindrical "liner" carrying this current. As a result of this force, the liner implodes onto a target positioned at its centerline. Creating a large force on the target is the goal of the experiments. The liner is a thin-walled aluminum cylinder (thickness of 1 mm with a radius of 50 mm) captured at the ends by two copper guide planes using either press or shrink fits. The contact between the liner and glide planes is critical to the success of the experiment. The analytical challenge for investigating these components is predicting the presence of a partial shrink fit; that is, a shrink fit whose length is less than the apparent length of the interface between mating cylinders. Such stress and deformation distributions are difficult to calculate using analytical shrink fit theory because of the varying radial deflection profile along the length of the liner. A second goal is to design an initial non-cylindrical liner such that when it is assembled onto the glide planes, it will assume a cylindrical shape. This cylindrical geometry will lead to uniform implosions of the liner and are deemed to be highly beneficial for the success of the experiments.
机译:Los Alamos国家实验室正在进行的脉冲功率实验使用大电流(> 10〜7安培)的短脉冲(<5微秒)在承载此电流的圆柱形“衬套”上产生很大的磁力。由于此力,衬管会爆裂到位于其中心线的目标上。在目标上施加很大的力是实验的目标。衬套是一个薄壁的铝制圆柱体(厚度为1毫米,半径为50毫米),其两端通过两个铜制导向平面使用压配合或收缩配合捕获。衬里和滑行平面之间的接触对于实验的成功至关重要。研究这些部件的分析挑战在于预测是否存在局部热收缩。也就是说,收缩配合的长度小于配合圆柱体之间的界面的表观长度。由于沿衬套长度方向的径向挠曲轮廓变化,使用分析收缩配合理论很难计算出此类应力和变形分布。第二个目标是设计一个初始的非圆柱形衬套,以便在将其组装到滑行平面上时呈现圆柱形形状。这种圆柱形的几何形状将导致衬套的均匀内爆,并被认为对于实验的成功非常有利。

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