A STUDY ON MR FLUIDS SUBJECTED TO HIGH SHEAR RATES AND HIGH VELOCITIES

摘要

Magnetorheological (MR) fluids offer solutions to many engineering challenges. The success of MR fluid is apparent in many disciplines, ranging from the automotive and civil engineering communities to the biomedical engineering community. This well documented success of MR fluids continues to motivate current and future applications of MR fluid. One such application that has been considered recently is MR fluid devices for use in impact and other high velocity applications. In such applications, the fluid environment within the device may be well beyond the scope of our understanding for these fluids. To date, little has been done to explore the suitability of MR fluids in such high velocity and high shear applications. The aim of the current study is to identify the behavior of the fluid under these extreme operating conditions. Specifically, this study intends to identify the behavior of MR fluid subject to high rates of shear and high flow velocities. A high shear rheometer is built which allows for the high velocity testing of MR fluids. The rheometer is capable of fluid velocities ranging from 1 m/s to 37 m/s, with corresponding shear rates ranging from 0.14x10~5 s~(-1) to 2.5x10~5 s~(-1). Fluid behavior is characterized in both the off-state and the on-state. In the off-state, the MR fluid was shown to exhibit nearly Newtonian post-yield behavior. A slight thickening was observed for growing shear rates. This slight thickening can be attributed to the behavior of the carrier fluid, which exhibited considerable thickening at high shear. The purpose of the on-state testing was to characterize the MR effect at high flow velocities. As such, the MR fluid was run through the rheometer at various flow velocities and a number of magnetic field strengths. The term "dwell time" is introduced and defined as the amount of time the fluid spends in the presence of a magnetic field. Two active valve lengths were considered, which when coupled to the fluid velocities, generated dwell times ranging from 12 ms to 0.18 ms. The yield stress was found from the experimental measurements and the results indicate that the magnitude of the yield stress is sensitive to fluid dwell time. As fluid dwell times decrease, the yield stress developed in the fluid decreases. The results from the on-state testing imply that high velocity applications may be subject to diminished controllability for falling dwell times.